Friday, June 7, 2019

Investigating the effects of heat treatment on metals Essay Example for Free

Investigating the effects of heat treatment on coats EssayMetals have various uses in a wide range of industry, where the properties of each coat determine what the metal will be used for. When a metal properties need to be changed to satisfy particular needs, it can be modified by processing the metals with treatments such as cold working and heat treatments. Structure of metals Metals are made from their ore, at extremely high temperature. In this form, metals are in a liquid form. The liquid metals are cast by pouring it into moulds where it is changes down and solidifies. When metals are frozen, crystals imbibe forming.These crystals begin to form throughout the metal, where they respect they keep rapidly growing until they reach a neighboring growing crystal structure. These crystals are c all in alled grains, where crystals that meet with one an early(a) are called grain boundary. commotion Dislocation are formed when defects are found in the crystal structures. This is often caused by when atoms are missing in a layer, This is shown in figure one. Secondly, the metal trip should be addressd on top of the hottest part of bunsen burner burner. The metal should be kept there until is is seen glowing red.Once the metal has at peace(p) red, it should immediately be plunged into the previously filled beaker in step 1. Lastly swirl the beaker vigorously for thirty seconds. Tempering With any metal slick that has been quenched, place the strip unto a bunsen flamer until the metal strip goes a dull red. Once the metal has gone dull red, slowly remove the metal from the bunsen flame and pace on a heat proof mat, where it should be left to cool to room temperature. Annealing Firstly, heat metal strip for phoebe bird minutes on the hottest part of bunsen flame.the whole length should of the strip metal should be heated. Next, half close the bunsen flame and continue change the metal on the non luminous flame. When a minute or two has passed, starting moving the metal strip in and out of the flame, top start cooling down the metal. After a couple of minutes, remove the strip from the flame and place it on a heat proof mat, where it can cool to room temperature. Cold working Once the metal has been cooled down, a marker should be made 30mm from the tip of the metal suing a felt tip pen.The shorter prohibit of the metal strip should then be put in between two wooden blocks(the marker line should still be visible). The wooden blocks should be clamped firmly on the table or bench to keep the two blocks in place. With leather gloves, bend the metal strip through 90 degrees where the strip is lying alongside the wooden block ( shown in picture B). The metal should be bending where the marker was made. Now the metal should be bent clxxx degrees from its position, this is shown in picture C. This in total counts as two bends.To conclude, the strongest metal in the cold working was sword where it snapped after 44 bends. This changed wh en the metals where quenched, copper showed the just about significant change, where the metal bent 64 times before snapping indicating an increase in peculiarity of copper. Significant changes was too present in aluminum. Quenching on the other hand had very little affect on steel, as the data shows that steel bent 43, slight decrease compared to cold working where the steel bent on average 44 times.Overall the most affected by quenching was copper, followed closely by aluminum, with the lowest being aluminum which has skint on average after 42 bends. In annealing, copper by far was the strongest metal where the average number of bends was 75. Aluminum and steel however, only if bent 32 and 35 times, respectively. This shows that annealing heat treatment does little in increasing the strength of steel and aluminum. The heat treatment tempering, managed to increase the strength of copper and aluminum by a large margin, compared to the other two treatments.This indicates that tem pering may be the best heat treatment due to it making copper bend on average 84 times and aluminum 64 times, which are the highest average for both metals. The strength of steel on the other hand decreased to a lower place tempering. Generally, aluminum showed the most changes on all three treatment, with tempering having the most effect. Copper strength also increased under all heat treatment, with it also showing the most significant change under tempering. Steel however, was either unaffected or decreased under all heat treatments, this may due to tryal errorsEvaluation The procedure for each metal on the table above was repeated three times, to ensure that the experiment was reliable. New strips of metals were used for each new treatment to ensure that the accuracy of the results is not changed. In addition, the length was each metal was made the same, to make the results valid. The metals also needs to be bent as close to the strip as possible, as bending the strips to far m ay cause the metal to bend quicker, modify the accuracy of the results.

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